Optimal and up-to-date bearing maintenance and service will extend the service life of these parts, as well as increase the production of the machines they are part of, thus preventing potential failures and allowing for effective management of spare parts and maintenance inventory.
Next, we will learn about the four fundamental phases that bearings undergo to extend their planned service life. These stages are: mounting and lubrication, alignment, relubrication, and basic condition monitoring.
For a bearing to optimize its performance and fulfill its initially planned service life cycle, a meticulous and exhaustive mounting of the part must be carried out.
A poorly mounted bearing, even minimally, will negatively affect the entire machinery system it is part of. According to technicians from bearing company NSK, 16% of bearing failures are caused by improper installation.
Furthermore, the appropriate grease must be selected to lubricate the parts. Using too little grease or over-applying it can lead to a reduction in the service life of the bearing itself.
The passage of time causes deterioration in industrial supplies and bearings. Among the actions that could harm bearing maintenance and service, the alignment of its axes should be highlighted. Poor alignment would also affect the vibration and friction of the parts, potentially leading to a significant increase in energy consumption.
It would be important to monitor the bearing while it is in operation. A series of relubrications will need to be performed to ensure its continued full performance. Lubrication with automatic systems will be key for the maintenance and service of specific bearings. These systems will provide the part with the grease it needs at the most convenient time and in the most suitable way.
Bearing maintenance and service concludes with basic and periodic monitoring of its condition. Considering that bearings are the most commonly used shaft support elements, along with plain bearings in rotating machinery, defects caused by this action can frequently appear.
To check the condition of these parts, various non-invasive methods can be used, such as mechanical vibration analysis, temperature analysis, or noise analysis. This type of monitoring will not interfere with the machine’s production process.
If you have any questions about bearing maintenance and service, you can consult us directly, as we are experts in providing companies with this type of supply. For this, at Royse, we have a 24-hour customer service.
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