Assembly center for reducers and gearmotors
Virtually all the machines that we usually see every day have industrial gear motors inside them.
What is a gear motor?
They are compact and homogeneous units that are responsible for regulating the speed of the electric motors so that they work at a certain rate. They are made up of a speed reducer, a motor that is usually AC or servomotor, and which serve to multiply the motor torque.
The main objective of gearmotors is to allow and control the transition from one speed to another without damaging the mechanism. In other words, they transmit the motor’s force from the input shaft to the output shaft.
What is a gearbox?
A gearbox is one of the most important components in a gearmotor as it is responsible for converting the speed of the electric motor.
Its goal is to ensure that manufacturing processes are carried out smoothly without any hiccups. In other words, the function of the gearbox is to transform the speed of a motor from higher to lower based on the required needs.
What is the use of reducers in the industry?
Its main function is to significantly reduce the speed of motors, as well as implement a variety of rotating techniques to control the force of a machine.
They are generally used in all types of machines, regardless of their size. The machinery needs a reducer for its correct operation. Without them, industrial machinery would have very limited and inefficient activity.
Over the years, we have gone deeper into developing and improving reducers for the benefit of the industry. This has led to greater competition between companies and factories to improve quality controls.
Thanks to the implementation of this equipment, companies benefit from perfect speed regulation in addition to power and greater transmission efficiency. With all this, transmission security is increased and the time required for installation is reduced. In this way, it is possible to conclude that, thanks to reducers, the industry has been able to expand and achieve better quality and efficiency.
Advantages of speed reducers in industry
The design of the speed reducers is designed to integrate perfectly into all types of motors. Its wide typology allows you to choose the ideal reducer for each application: mining, agri-food industry, steel industry, among many others.
The main advantages provided by a speed reducer are:
- Decreases the speed of an electric motor safely and efficiently
- Improves the balance between speed and power transmitted by the engine
- Offers greater security in transmission
- Provides high efficiency in power transmission
- Minimizes the time required for installation
- Takes up less space and provides greater rigidity in mounting
MORE INFORMATION
ROYSE is part of the program BEST (Bonfiglioli Excellence Service Team), based on the collaboration between manufacturer and distributor during the process of assembly of gearboxes and gearmotors.
An in-house workshop for the assembly of gearboxes and gearmotors
With a 250 m2 facility our assembly center is equipped with specific machines for the assembly of Bonfiglioli gearboxes. Our staff has the knowledge, specialized training and experience for the optimal use of the machinery.
At our workshop we assemble A, F, S and C series gearboxes in all their sizes, reducing delivery times and thus providing a quality service and immediacy to our customer.
We have all the available ratios and versions of VF and W series gearboxes. The VF worm gearbox is delivered to the workshop in its standard form, but it can be adapted to the mounting option that best suits the customer’s needs.
ROYSE and its reducer assembly center
Bonfiglioli
To achieve all of the above, it is very important to have a good assembly service and that is why ROYSE makes its reducer and gearmotor assembly center available to its customers. ROYSE is part of the BEST (Bonfiglioli Excellence Service Team) program of collaboration between manufacturers and distributors for the assembly of reducers and gearmotors, with all certificates from the manufacturer. In May 2023, ROYSE has received the award for the distributor with the best results in 2022. This recognition once again demonstrates that we are qualified to cover any type of need that the customer may have in Bonfiglioli products since we started in 2016 as the first Best Bonfiglioli distributor in Spain. We have 750m² facilities equipped with everything necessary for the assembly of reducers: Automatic press, test bench and painting booth for the assembly and repair of Bonfiglioli and Brown Advance reducers, a large stock of motors, electric drives and mechanical drives ( commissioning service). ROYSE is certified with the BEST Silver category by TÜV-Italy for the assembly, sale and after-sales of VF/W, W63/75/86, W110, VFR/WR, A 05÷60, C 10÷60, F 10÷ gearmotors 90, S 10÷50, A 70÷90, C 70÷90. Corresponding to shafts from 11mm to 100mm, hollow and male.
Brown Advance
As of March 2023, the Brown Advance gearbox brand will become part of the ROYSE group. Thanks to this union, the ROYSE group draws on 60 years of experience in speed reducers, completing our catalog and thus being able to meet any need related to power transmission. Under the Brown Advance brand, we manage to offer a new range of products with proven quality and a very competitive price: IE1 electric motors, worm/crown gear (BWQ) with a more ergonomic design, orthogonal (BK) and coaxial (TR) gear reducers, both in iron casing. The assembly of the gearbox models (BK and TR) is carried out in our own Assembly Center located in Valdemoro (Madrid), where all gearboxes are subjected to the necessary tests to ensure their correct operation.
