Comprehensive solution for line conveyors
Conveyor belts or belts have a fundamental function for the efficient transfer of all types of materials and merchandise within a production plant, an industrial warehouse or any logistics company and their good maintenance plays an important role in extending the useful life of the conveyor. machine.
They are used in order to transport those products or merchandise that require greater stability or that, due to their size or characteristics, cannot be easily transported.
Although its basic operating principle may seem simple, the conveyor belt system used in the industry is much more complex and involves significant technological development with truly innovative technical applications.
Predictive maintenance of conveyor belts ensures that you identify if there are parts that are causing wear and make necessary changes before any type of problems or errors begin to occur.
Since the use of conveyor belts is continuous for long periods of time and they are exposed to ambient temperature conditions, periodic inspection is practically a necessity.
ROYSE and FLATTOP, the comprehensive solution for line conveyors
The passage of time in production lines causes changes in the elements of the conveyors. This creates difficulty in knowing what is installed, how and its status.
For ROYSE, the commitment to the best service is essential. For this reason, product specialization, support from the leading brands on the market and extensive stock is essential to offer the best solutions to our customers.
With this premise, ROYSE presents the new FLATTOP division for transport lines.
This is a comprehensive service for the preventive maintenance of conveyor belts through a qualified and highly experienced technical team.
Asset management allows solutions from diagnosis, maintenance planning, supply of necessary spare parts, replacement and assembly. Control and monitoring of all this is achieved from the asset manager module in our B2B portal.
What does this service consist of and what does it offer?
Technicians specializing in conveyor belt maintenance collect information from the production line and perform analysis of the engineering manuals of the installed brands.
Each of the pieces that make up the conveyor line is carefully checked. Among these pieces are:
- Layout: Number of meters of chain, mesh and number of sprockets
- Chains and meshes: Identification of support profiles, railings and curves
- Audit: Identification of the exact model of the mesh or chain installed, regardless of the brand
- Profiles and curves: Pinion model, number of teeth and shaft
- Pinions and spools: Analysis of the state of each element, wear, stretching, etc.
Firstly, an identification of chains, meshes, review of sprockets and the status of profiles and curves is carried out. Thanks to a layout or layout plan, the number of meters of chains as well as the rest of the elements are established.
In addition to all this, the specialists are responsible for carrying out adequate and exhaustive control of the transport line and correct technical measurement using the appropriate instruments.
In order to carry out all this work, an initial evaluation is prepared that involves: identification and evaluation of the elements, presentation of a report with the results, uploading data to the B2B portal.
In order to carry out proper maintenance of the conveyor belts and thus prolong the useful life of the machinery, the specialists carry out an annual evaluation that includes: checking of the elements, presentation of a report with the results and uploading updated data to the web portal. B2B.
In this way, the client has the possibility of reviewing the status of each element of their machinery and knowing which of them is in an optimal state for its operation or which one needs to be changed.
Training
Product specialists with high technical capacity
Long experience
More than 20 years in the transport lines sector
Full time
Division with a specific team for this service
Large stock
Both in the division's own logistics warehouse and due to proximity in the branches (hinges, modular meshes, sprockets, components...)
Support of leading brands on the market
REXNORD, MARBETT, INTRALOX, REGINA, FORBO, SYSTEM PLAST…
Assembly center
authorized custom modular meshes for immediate delivery
Line audit service
Identification and status of production lines, hinges, modular meshes, pinions, etc., defining preventive alarms and pre-alarms
Failure analysis, proposals
of solutions and improvement of line efficiency