Conveyor belts play a key role in the efficient movement of all kinds of materials and goods within a production plant, an industrial warehouse, or any logistics company, and proper maintenance is essential to extend the machine’s service life.
They are used in order to transport those products or merchandise that require greater stability or that, due to their size or characteristics, cannot be easily transported.
Although its basic operating principle may seem simple, the conveyor belt system used in the industry is much more complex and involves significant technological development with truly innovative technical applications.
ROYSE AND FLATTOP, the comprehensive solution for conveyor lines
The passage of time in production lines causes changes in the elements of the conveyors. This creates difficulty in knowing what is installed, how and its status.
For ROYSE, commitment to the best service is essential. For this reason, product specialization, support from the leading brands on the market and extensive stock is essential to offer the best solutions to our customers.
With this premise, ROYSE presents the new FLATTOP division for conveyor lines.
This is a comprehensive service for the preventive maintenance of conveyor belts through a qualified and highly experienced technical team.
Asset management allows solutions from diagnosis, maintenance planning, supply of necessary spare parts, replacement and assembly. Control and monitoring of all this is achieved from the asset manager module in our B2B portal.
What does this service consist of and what does it offer?
Technicians specializing in conveyor belt maintenance collect information from the production line and perform analysis of the engineering manuals of the installed brands.
Each of the pieces that make up the conveyor line is carefully checked. Among these pieces are:
Chains and meshes are identified, sprockets are inspected, and the condition of profiles and curves is checked. Thanks to a “layout” or arrangement plan, the required metres of chain are established, as well as the rest of the elements.
In addition to all this, the specialists are responsible for carrying out adequate and exhaustive control of the transport line and correct technical measurement using the appropriate instruments.
To carry out all this work, an initial assessment is prepared, which includes:
Identification and assessment of the elements
Presentation of a report with the results
Uploading data to the B2B portal
In order to carry out proper conveyor belt maintenance and thus extend the service life of the machinery, specialists perform an annual assessment that includes:
Inspection of the elements
Presentation of a report with the results
Uploading updated data to the B2B web portal
In this way, the client has the possibility of reviewing the status of each element of their machinery and knowing which of them is in an optimal state for its operation or which one needs to be changed.
The solutions offered by this new FLATTOP division
Training: Product specialists with strong technical expertise
Extensive experience: More than 20 years in the conveyor line sector
Exclusive dedication: A division with a dedicated team for this service
Large stock: Both in the division’s own logistics warehouse and, due to proximity, in branch offices (hinges, modular belts, sprockets, components…)
Support from leading brands on the market: REXNORD, MARBETT, INTRALOX, REGINA, FORBO, SYSTEM PLAST…
Authorised assembly centre for modular belts made to measure for immediate delivery
Line audit service: Identification and condition of production lines, hinges, modular belts, sprockets, etc., defining preventive alarms and pre-alarms
Failure analysis, proposed solutions, and improvements to line efficiency
Final assembly and installation changes carried out by a team of professionals
VERY CLOSE TO YOU
The best conveyor belt maintenance service is made possible thanks to one of ROYSE’s main services, the well-known customer proximity model, through which we achieve an immediate response level and the shortest possible time.
Our branches are facilities with warehouses that maintain a high level of product stock and have their own logistics to guarantee the best delivery times, as well as resources for technical advice, solutions, and personalised customer service.
Contact us and we will answer any questions you may have about this new service.